|Your personal background.|
|Vivek Kumar Jain|
Phone No.: 0751-2343982
EDUCATION & CREDENTIALS
B.E. (Metallurgy) Malviya Regional Engineering Collage , Jaipur, University of Rajasthan in 2001
Completed summer training at Bhabha Atomic Rresearch Centre. in Maraging Ni350 Steels in 1996
E-Com SSI (Web Programming using JAVA) December 2001
Diploma E-Commerce Microsoft Technologies December 2001
CDAC ACTS Pune 2002
Senior level assignments in Plant Operations & Maintenance, Production Management, Quality Management
with an organisation of high repute
A result oriented professional with over 10 years rich experience in Production Planning, Plant Operation &
Maintenance, Quality, Safety and Team Management.
Currently working as PPC manager with AVN Tubes Ltd.(Precision Steel Tubes)
Expertise in designing / streamlining processes / procedures to facilitate robust Quality Management Systems
and Quality Innovation Projects. Proven abilities to enhance production process operations optimize resource &
capacity utilization; escalate productivity & operational efficiencies; while curtailing costs & expenses. Keen
understanding of the formalities and implementation of Quality Systems and excellent skills in complying with
the norms of Regulatory Authorities.
An enterprising leader with abilities in leading multi-skilled motivated teams to achieving organisational goals
and industry best practices.
AREAS OF EXPERTISE
Production Planning & Control:
Executing production planning for long term & short term as per budget and sustaining daily production target.
Ensuring effective use of material and resources towards the achievement of pre-set targets.Preparing &
implementing Operating Procedures and Work Instructions. Planning & implementing the preventive &
predictive maintenance schedules for improving the overall reliability and safety of plant, personnel and
Implementing projects, annual improvement plans for process re-engineering, technology absorption projects for
expansion and new products. Monitoring processes & identifying deviations towards ensuring that the same will
consistently manufacture products meeting pre-determined specifications and quality attributes. Overseeing
production related tasks; including planning, control & troubleshooting for achieving the planned periodic
Interacting with the Quality Department for detection of potential deficiencies and implementing corrective
actions. Maintaining Quality Systems and Process Control Records.
Assuring conformance of the product to safety norms and specifications.
Establishing Quality Management Systems across various processes to reduce rejection levels minimize
variation in process and ensuring high quality standards during production.
Conducting various tests & inspections to ensure that products developed are in compliance with pre-set
technical specifications; detecting defects / faults and taking corrective actions.
Maintenance & Troubleshooting:
Planning and effectuating preventive & predictive maintenance / overhauling / repair schedules of various
machineries & instruments to increase machine up time and long term equipment reliability.
Proactively identifying areas of obstruction / breakdowns and taking corrective measures / steps to rectify the
equipments through application of trouble shooting tools.
Ensuring all the machinery work efficiently by conducting timely checks & measures.
Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction
in O&M Expenditures and work within the budget.
Since Dec 2009 till now with AVN Tubes LTD as Quality & Production Manager and Reporting to Managing
Manufacturing of ERW tubes into CED Tubes as per demand orders under Quality Specifications.
Successful completion of all major orders with best quality practice and on time schedules.
Since Dec 2008 till Dec 2009 with Swastik Pipes as PPC Manager and Reporting to GM Works.
I am planning the production schedule on the market orders to keep maximum productivity out put along with
best efficient routes taking in considerations of least cost input during manufacturing to achieve best quality
products in the fixed time frame of order taken.
Handling the team force and employing clear cut information to each department to furnish daily feed back on
all tasks and routine check ups of maintenance with mechanical and electrical departments.
Generate daily production and pending reports along with quality reports and raw material stock reports and
sending to Managing Directors as well as all Lifetime Joint Directors.
Keep up-to-date meetings with chairman on month ends.
I use state of art space edge technology in production. To achieve our targets.
I daily monitor the activities of my team and co-operate them to facilitate them with best moral practices with
correct business ethics.
I keep coordination between all department heads and call them for meetings on regular basis.
Sept’08 – Nov’08 with Modeltech SDN BHD Melaka, Malaysia as Production Manager.
I was looking following sections of my last employment i.e. Modeltech SDN BHD Melaka, Malaysia.
Inventory Management, De-Tin Section, Manual Sorting Section, Paper Pin Chopping Section, De-
Copperization Section, Hydraulic Press section, Tin refinery Section, Solder refinery Section, Magnetic sorting
Section, Precious Metals refinery Section, Solder Dross recovery section, Crushing Section, Tin Dross recovery
section, Zinc Melting Section, Silver recovery section, Incinerator Section, Air pollution control, waste water
Highlights:Attained continues production with 11% increase.
Apr’07 – Aug’08 with Sinic Electronics Pvt. Ltd., GWALIOR COMMSIONARY.
Sr. Marketing Executive
Development of sales relations in PSUs and All Banks. Tapping of customer demands in local markets and put
best service to them.
Highlights:Amazing and wonderful 114% targets achievement.
Jan’06 – Mar’07 with ION Exchange (I) Ltd. Hyderabad, Parichha Thermal Power Plant 2x220 MW. Jhansi
U.P. as Service Engineer
Handling maintenance and operations of Cooling Towers and Boilers.
Highlights:Quality enhancements under my management show improved performance of power generation
achievement using state of art technologies.
Jan’03 – Dec’05 with Bhushan Steels and Strips Ltd., Sahibabad, UP as Assistant Production Manager.
Responsibilities:Executing Production and Quality Control of cold rolled steels in the Annealing
Department.SAP orientation program has been implemented with grand success.Supervising the activities of
other departments for smooth organization plant functioning and safety.
Using CNG gas fired Bell type Bender (Austria) furnaces in batch.
Highlights:Reduction in rejection rate or any reduction in incidence of Defects & Nil Rejection.
100% efficiencies.Nill reduction in breakdowns / downtime through effective maintenance.
Jan’01 – Dec’02 with Magnum Steels LTD. Banmore, M.P. Production Manager of three units i.e.
( Vibha Steels Pvt Ltd, Deluxe Steels Pvt Ltd, Magnum Steels Ltd) .
Responsibilities:Overseeing the Production and Quality Control of steel melting shop.
Improve the Quality by using Spectroscope and three six tons Induction Furnaces.
Highlights:Achieved Best Production Schedule for Special Spring Steels.
Production has increased by 25%, Electrical usages were maintained below 675 K Units & Heat due to effective
Time Management and Operation Control.
Nov’97 – Dec’00 with NALCO Chemicals (I) Ltd., at Gail, Pata, UP Service Engineer.
Responsibilities:Executing maintenance of Cooling Towers by chemical treatments.
Highlights:Recipient of Best Performance Award for Anti Corrosion and Anti Scaling Effects in the whole plant
where heat exchangers were used.
Date of Birth : 29th March, 1975
Address : MIG-872, Darpan Colony, Thatipur, Gwalior, (M.P.) PIN-474011
Languages Known : English & Hindi
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